Home Cosmetic Science Talk Formulating crystallized lip balm

  • crystallized lip balm

    Posted by chem.ist on July 10, 2025 at 1:45 pm

    having an issue with a lip balm thats crystallizing.

    castor oil 55%

    mango butter 10%

    jojoba oil 22%

    oil dispersed HA 2%

    silica dimethyl silylate 8%

    stevia in coconut oil blend 3%

    im assuming the issue is the stevia or the mango butter but i cant remove either if those. is there anything i can add or do during processing to prevent the crystallization? or is there something im missing? it forms tiny crystals homogeneously through the product

    jennifer.olson replied 1 day, 17 hours ago 5 Members · 5 Replies
  • 5 Replies
  • Aniela

    Member
    July 10, 2025 at 3:08 pm

    It could be stevia- I’m not familiar with the blend, but could it be that quality differs according to source? I’m asking because the ones I’ve found are recommended to be added at 0.1%, so 30 times lower than what’s in your formula.

    It could also be the hydrogenated oil part of your HA ingredient as it has such a high melting point- did you added it in the system at 80-85C as per manufacturer’s guidance?

  • Paprik

    Member
    July 14, 2025 at 7:19 pm

    Yeah, probably the mango butter.

    Polyglyceryl esters of fatty acids prevent recrystalization of butters.

    Try Polyglyceryl-6 Oleate or Polyglyceryl-3 Polyricinoleate.

    https://www.myskinrecipes.com/shop/en/polyglycerine/2042-polyglyceryl-3-polyricinoleate-pgpr.html

    https://www.myskinrecipes.com/shop/en/polyglycerine/10707-polyglyceryl-6-oleate.html

    • Onur

      Member
      July 24, 2025 at 12:31 am

      Polyglyceryl esters are also soaping much, aren’t they? Hence their use in oil-to-milk cleansing oils/balms.

      I’d avoid mango butter altogether. All the oil-based formulas with it have that recrystalization issue, as is the case with Shea butter. Plus they oxidize in the blink of an eye! I’d only use them below 0.10% if I ever had to.

  • jennifer.olson

    Member
    July 29, 2025 at 5:26 pm

    You really are at the maximum input for the mango butter. I would suggest lowering it if stevia is not the culprit. Are you in a cold or hot environment? If freeze/thaw caused the ‘crystalization’ it is likely that mango butter is your culprit. Every time the mango butter melts and resolidifies the fatty acids will all solidify at different rates, thus what appears to be ‘grains’ or ‘crystals’

  • jennifer.olson

    Member
    July 29, 2025 at 5:36 pm

    You should also use the right amount of tocopherols (see manufacturers recommendations-use the max) with all that natural mango butter. Do not use the acetate form of tocopherols it will not help with oxidation.

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