Home Cosmetic Science Talk Formulating Autoclavable reusable packaging

  • Autoclavable reusable packaging

    Posted by echidna89 on February 21, 2025 at 1:42 am

    While I know that using virgin plastic packaging is the industry standard, I’d like to know what the experts would say to this idea for reusable packaging:

    1. Use autoclavable plastic.

    2. Thorough hand cleaning with bottle brush and soap

    3. Dishwasher cycle OR soak in boiling water.

    4. Autoclave.

    Is a pressure cooker a good home alternative for an autoclave? I would guess that pressure cooking a clean-washed jar in distilled water would render it effectively as safe as virgin plastic packaging…am I wrong?

    fareloz replied 1 month ago 4 Members · 7 Replies
  • 7 Replies
  • Bluebird

    Scientist
    February 24, 2025 at 7:01 pm

    Certain pressure cookers, but not all pressure cookers, can be used as autoclaves. Pressure >120psi, 20min.

    • echidna89

      DIY formulator
      February 25, 2025 at 1:23 pm

      Thanks!

  • PhilGeis

    Member
    February 24, 2025 at 7:35 pm

    Why do you want to autoclave?

    • echidna89

      DIY formulator
      February 25, 2025 at 12:56 pm

      I’m wondering if it would be possible to reuse plastic packaging for small-time formulators.

      The situation: I have a group of regular clients for my DIY cosmetics who want to reduce their plastic footprint. So I’m wondering how to provide them a safe way to get “refills” of their favourite products. The idea is to supply my products in autoclavable jars, ask them to return the empties, after which I sterilize and refill them.

      If washing and boiling will render the packaging safe, I wouldn’t need to autoclave. At any rate, I recommend a shelf life of only 3 months since I’m not working in a fully sterile lab.

      • PhilGeis

        Member
        February 25, 2025 at 1:56 pm

        You don’t need to autoclave or sterilize - need clean and dry material

        For bottles and caps

        - control your receipts - exclude bottles e.g. used for motor oil, garden pesticides, etc.

        - clean completely - same for all whether you see residue or not - remove all cleaning product residue

        - rinse with ethanol 70% and let drain and dry

        - cover to keep out dust, etc.

        Also check out Terracycle https://www.terracycle.com/en-US/

        • This reply was modified 1 month ago by  PhilGeis.
        • echidna89

          DIY formulator
          February 26, 2025 at 12:05 am

          Thank you so much Dr Geis… you just made my task a lot simpler.

      • fareloz

        Member
        February 26, 2025 at 6:22 am

        What about glass jars? They much easier to sterilize - just boil them and then rinse with ethanol.

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