Home Cosmetic Science Talk Formulating small lumps forming in conditioner when NaOH added - help!

  • small lumps forming in conditioner when NaOH added - help!

    Posted by Sarah on March 18, 2017 at 8:39 pm

    Hi,

    I have been making a basic conditioner (see formulation below) for many years, however for the past few mixes upon addition of NaOH small lumps have been forming. The lumps look like wee sago balls. Does anyone have any idea as to why this could be happening and what I can do to prevent it? I am stumped.

    Note: the pH is adjusted to 7.0-7.5 as it is a conditioner for dogs. 

    Thanks for your help - Sarah

    Formulation:

    Pre-weigh ingredients, melt in a smaller pot until 80°C
    Conditioner
    Pellets - BTMS 25
    8.00% A
    Cetyl Alcohol

    2.70% A
    Heat water to 80°C
    in the larger pot
    Water 87.80% B
    Mix phase C into the water
    Tetrasodium
    EDTA
    0.10% C
    Add the melted wax to the water, mix with stick blender, mix for
    2-3 minutes; mix will turn white

    Once mix
    is below 40°C, add phase D to
    main mix

    Green Tea Leaf
    Extract
    0.10% D
    Hibiscus
    Flower Extract
    0.10% D
    Witch Hazel
    Distillate
    0.10% D
    Manuka Honey 0.10% D
    Germall Plus 0.50% D
    Fragrance -
    Galari
    0.50% D
    Adjust pH so that it is within the range 7.0 to 7.5; use lactic
    acid to decrease and sodium hydroxide to increase
    David replied 7 years, 8 months ago 8 Members · 10 Replies
  • 10 Replies
  • Microformulation

    Member
    March 18, 2017 at 8:41 pm

    Why do you want the pH so high?

  • Sarah

    Member
    March 18, 2017 at 8:45 pm

    Hi Microformulation - the pH is high because it is a product designed for dogs. Dogs have slightly alkaline skin so acidic products like those for humans cause irritation. 

  • belassi

    Member
    March 19, 2017 at 12:46 am

    Think: what has changed? Either a supply change or something has gone off.

  • johnb

    Member
    March 19, 2017 at 7:17 am

    Have you changed the source of the water? The mere presence of EDTANa4 will alkalise clean water so I am thinking that it’s the water or a different batch/brand of BTMS.

    A practical point (nothing to do with your current problem) isthat you may be better making the emulsion by phase inversion in which the water phase is added to the oil phase. Apart from tending to form a finer grained emulsion, this way round will avoid losses from the residues in the oil phase remaining in the container.

    I doubt the canine clients will be bothered much by the presence of the
    snake oil ingredients (green tea leaf , Hibiscus, witch hazel or manuka
    honey) especially in those almost homeopathic quantities.

  • Bill_Toge

    Member
    March 19, 2017 at 7:33 pm

    do you add the caustic soda as a powder, or as a solution?

    try it both ways and see if it makes any difference

  • Ameen

    Member
    March 19, 2017 at 9:03 pm

    Checked  the NaOH purity?

  • DavidW

    Member
    March 24, 2017 at 2:14 am

    I have had this happen to when using Incroquat BTMS.  If adjusted up with NaOH formed little balls.  Why don’t you try adjusting the water pH up higher from the start so any adjustment to the final product would only have to be down using an acid.

  • Sarah

    Member
    March 25, 2017 at 12:08 am

    Hi Everyone,

    Thanks for the advice.

    The only thing that changed was a fresh batch of NaOH (10% solution made from granules). Same batch of granules. I have checked all of the RMs and nothing has expired. 

    I will dispose of the NaOH solution and try the suggestion of adjusting the pH of the water first.

    @johnb - the addition of the snake oil (or “fluff” as I call it) are just there to sell to their owners who love to anthropomorphise their wee poochies :P 

    Once again thanks for the advice - I appreciate the time you have all taken to help me out

    Sarah

  • Bill_Toge

    Member
    March 26, 2017 at 8:26 pm

    that sounds like it’s related to the water used to make up the caustic soda solution - you did right to dispose of it

  • David

    Member
    March 27, 2017 at 11:05 am

    Use diluted NaOH. (Correct for the additional water)

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